Large-scale Machining

Your Professional Large-scale Machining Supplier
 

Zhangjiagang Xinshuo Machinery Co., Ltd. was established in December 2012. The company is located in Zhangjiagang, Suzhou, a national health city. It is a CNC enterprise integrating R&D, production, sales and service. The company invested in the establishment of a mechanical parts processing factory in October 2015. The existing factory building is 5,400 square meters and has more than 30 sets of equipment from well-known manufacturers in South Korea, Taiwan, and China.

 

 
First 12 Last
 
Why Choose Us

Our Certificate

We Obtained 11 utility model patent certificates.

 

Production Equipment

We CNC lathes, vertical machining machines, horizontal machining machines, gantry machines, boring machines, etc.

Rich Experience

We are committed to the mechanical parts processing market and provide well-known CNC equipment manufacturers and automation companies in South Korea, China and other countries.

After-Sale Service

Professional and thoughtful after -sales team, let you worry about us after -sales Intimate service, strong after -sales team support.

 

 

 

Large-scale Machining

 

 
Advantages of Laser Cutting Machine
 
01/

High Material Compatibility
Laser Cutters are able to cut a wide variety of materials. The list below categorizes many–but not all– of the machine’s compatible mediums.

02/

Automation
Although an experienced machine operator plays a large part in the resulting quality of a piece, the majority of the laser process is completely automated. The machines need very little manpower because of their highly advanced technology. So all the workers must do is move materials.

03/

Precision: One of the Key Advantages of Laser Cutters
Accuracy is arguably one of the main motivators for using laser cutters in the first place, as this is oftentimes their most well-known advantage. Most machines are accurate to +/– 0.1 mm, and with high standards like these, there is little need for after-treatment or fixes to the finished products.

04/

Energy Efficiency
Energy Efficiency is all about achieving perfect results while using as little energy as possible. It should be the main focus of any business, as it is the most cost-effective way to save money, reduce environmentally toxic emissions, and meet energy demands.

05/

Repeatability
The precision of laser cutters leads us to another similar advantage, repeatability. A standard machine is exact to +/– 0.05mm on most materials. This ensures that each part, project, or product cut on the machine is identical to maximal levels of precision. Repeatability is essential in almost any manufacturing process, identical parts are needed in many scenarios to please customers or even ensure safety.

06/

Ability to Cut Complex Shapes
As you can see from the photos above displaying compatible materials, laser cutters are capable of cutting extremely complex shapes with unbelievable precision. There is little you cannot cut with these machines, with the only exception being designs on a minuscule scale that are too small for the focal spot size of the laser.

 

Benefits of Bending Machines

 

Bending Machine
  • Precision

    Bending machines are designed to create precise bends, making them perfect for industries that require accuracy.

  • Time-saving

    Manual bending is a time-consuming process that can take hours to complete. Bending machines can reduce the time required to create a bend significantly.

  • Versatility

    Bending machines can handle various sizes and thicknesses of metal sheets and pipes, making them versatile tools in various industries.

  • Consistency

    Bending machines can create consistent bends every time, ensuring that the final product meets the required specifications.

 

Product Paramenters

 

Power

2000 watts 3000 watts 4000 watts 6000 watts

Work area

3000*1500mm

X-axis travel

1530mm

Y-axis travel

3050mm

Z-axis travel

100mm

X/Y-axis positioning accuracy

±0.05mm

X/Y-axis repeated positioning accuracy

±0.02mm

Maximum speed

100m/min

Maximum acceleration

1G

Workbench maximum load

700KG

Dimensions (length x width x height)

4360*2760*1800mm

Phase

Three-phase

Power supply rated voltage

380V

Frequency

50Hz

Total power supply protection level

IP54

 

Main Components of a Laser Cutting Machine

Laser Resonator: Generates the laser beam necessary for cutting by stimulating emission of radiation.

 

Beam Delivery System: Transports the laser beam from the resonator to the cutting head with precision.

 

Focusing Lens: Focuses the laser beam to a small, intense spot size for precise cutting.

 

Cutting Head: Houses the focusing lens and nozzle, directing the laser beam onto the material surface.

 

Nozzle: Releases assist gases, such as oxygen or nitrogen, to aid in the cutting process.

 

Motion Control System: Guides the cutting head and ensures precise movement along programmed paths.

 

Workpiece Bed: Supports the material being cut and provides stability during the cutting operation.

 

Controller: Manages the operation of the entire cutting process, including beam intensity and speed.

 

Assist Gas System: Supplies and controls the flow of assist gases to optimize cutting efficiency.

 

Cooling System: Maintains optimal operating temperatures for laser components to ensure longevity and efficiency.

Laser Cutting Machine

 

The Parts Of The Bending Machine

Body: Constructed from high-strength steel plates welded together, providing excellent stability and rigidity, serving as the primary support structure for the bending machine.

 

Worktable: Supports the metal sheets during processing, typically equipped with feeding devices and fixtures to ensure accurate positioning and stability of the sheets during bending.

 

Dies: The critical components responsible for bending the metal sheets, comprising the upper and lower dies. The upper die is mounted on the mechanical arm, while the lower die is fixed to the body. Both are often made of high-hardness materials to ensure precision and stability during bending.

 

Hydraulic System: Acts as the power source for the bending machine, driving the up-and-down movement of the mechanical arm through hydraulic oil, applying force to achieve the bending of metal sheets. The design and performance of the hydraulic system directly affect the efficiency and processing quality of the bending machine.

 

Electrical System: Controls the operation and parameter settings of the bending machine, including control panels, sensors, etc., used to monitor and adjust various parameters during bending to ensure processing accuracy and stability.

 

Operating Steps

 

Preparation

Ensure the workspace is clean and free of obstructions. Inspect all components of the bending machine, especially the dies and clamps, for proper condition.

01

Install Dies

Select the die suitable for the required bend angle and tube diameter. Mount the die onto the machine’s worktable and secure it firmly.

02

Secure the Workpiece

Position the tube onto the die. Use clamps to hold it in place, ensuring it will not shift during bending.

03

Adjust Angle

Set the machine to the desired bend angle. Start the machine and gradually apply pressure until the target angle is reached.

04

Check and Adjust

Release pressure and remove the tube. Measure the bend angle to ensure it meets requirements. If adjustments are needed, fine-tune and repeat the process.

05

 

Applications of Laser Cutting Machine
 

Automotive Industry

Used for cutting intricate parts from sheet metal, such as chassis components and interior panels.

Electronics

Precision cutting of circuit boards and microcomponents from various materials like plastics and metals.

Aerospace

Critical for manufacturing lightweight, high-strength components including turbine blades and fuselage panels.

Medical Devices

Laser-cut components for surgical instruments and medical implants, ensuring precision and biocompatibility.

Architectural Models

Cutting detailed models and prototypes from acrylic or wood for architectural firms and urban planners.

Textile Industry

Fabric cutting for intricate patterns and designs, enhancing productivity in garment manufacturing.

 

Bending Machine Used For
 

Metal Product Processing

Such as frames and brackets for steel structures, electrical cabinets, chassis cabinets, storage cabinets, tool cabinets, and safes.

Door and Window and Railing Manufacturing

Providing precise bending processing for door and window frames, metal railings, etc.

Home Appliance Shell Components

Using CNC bending technology to ensure high-precision processing of metal shells and core components for appliances such as washing machines, refrigerators, televisions, and mobile phone metal backplanes, enhancing product durability and design.

Automotive Manufacturing

Bending metal sheets into shapes for automotive body parts to facilitate installation and usage.

Construction Industry

Components such as stairs, window frames, and doors and windows need to be processed into shape using CNC bending machines.

Mechanical Processing

After bending machine processing, mechanical parts such as metal lathes and locks have improved functionality.

 

FAQ

 

Q: What are the advantages of laser cutting machine?

A: Laser cutting offers several key benefits over traditional cutting methods, including higher precision, faster cutting speeds, and greater flexibility in terms of the materials that can be cut. Additionally, laser cutting is a non-contact process, which reduces the risk of material contamination and tool wear.

Q: What cannot be cut with a laser cutter?

A: Materials you should not process with a laser
These materials include: Leather and artificial leather that contains chromium (VI) Carbon fibers (Carbon) Polyvinyl chloride (PVC)

Q: Can wood be cut with a laser cutter?

A: Which wood is used for laser cutting? In summary, in almost all industries and areas of application, MDF, plywood and veneer are the most popular types of wood for laser cutting. These types of wood are most suitable for laser engraving and laser cutting.

Q: What is the importance of bending machine?

A: A Bending machine is essentially a forming machine tool with the main purpose being to assemble a bend on a workpiece. It makes use of a linear and rotating move to manufacture a bend. This type of machine is durable, fast, cost-effective and is very useful for bending reinforcements bars.

Q: What is the principle of bending machine?

A: The working principle of a bending machine is based on the application of force to deform the material, allowing it to take on a new shape. Whether using a hydraulic or mechanical press brake, the fundamental concept remains the same.

Q: What are the different types of bending machines?

A: There are several types of bending machines, including pipe bending machines, sheet metal bending machines, sheet folding machines, hydraulic bending machines, mechanical bending machines, electric servo bending machines, electric pipe bending machines, and cutting and punching machines, among others.

As one of the leading large-scale machining manufacturers and suppliers in China, we warmly welcome you to buy large-scale machining made in China here from our factory. All customized products are with high quality and competitive price. Contact us for quotation.

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